Leak Test Apparatus for Packaging Quality Control

Leak Test Apparatus for Packaging Quality Control

Leak Test Apparatus: Professional Packaging Integrity Testing Equipment

The Leak Test Apparatus is a microcontroller-based instrument specifically designed for comprehensive leakage testing of pharmaceutical, food, and industrial chemical product packaging. This ISO 9001:2008 certified equipment provides reliable quality control for strips, blisters, sachets, and sealed containers, ensuring product safety, stability, and compliance with industry standards.

Key Features & Benefits Leak Test Apparatus for Packaging Quality Control

• Advanced Vacuum Testing System - Creates and maintains precise vacuum levels up to 22" of Hg
• Microcontroller-Based Design - Ensures accurate testing parameters and reliable operation
• Programmable Hold Time - Customizable from 15 to 9999 seconds for various testing protocols
• Polycarbonate Desiccator Housing - Maintains stable vacuum conditions for extended testing periods
• High-Visibility LED Display - 4-digit seven-segment bright red LED for clear parameter readings
• Dual Testing Methodology - Combines vacuum integrity and dye penetration for comprehensive leak detection
• Precision Vacuum Gauge - Front panel mounted for easy monitoring of vacuum levels
• Convenient Control Valve - Isolates vacuum inside desiccator from vacuum source for stable test conditions
• User-Friendly Interface - Soft touch keys for simple operation and parameter adjustment
• Compact Vacuum Pump - Generates high vacuum levels quickly for efficient testing cycles
• Multiple Desiccator Size Options - Available in 6", 10", and 12" diameter models to accommodate different testing volumes
• Reliable Vacuum Stabilization - Achieves stable vacuum conditions (±10 mm Hg) within 30 seconds
• ISO 9001:2008 Certification - Guaranteed quality construction and performance
• 1-Year Warranty - Comprehensive coverage for peace of mind

Technical Specifications Leak Test Apparatus for Packaging Quality Control

Parameter	Specification
Vacuum Range	Up to 22" of Hg
Vacuum Setting	Vacuum can stabilize for a set value less than 400 mm Hg ±10 mm Hg within 30 seconds
Hold Time	15 - 9999 seconds (programmable)
Display	4-Digit Seven Segment Bright Red LED
Keyboard	Soft touch keys
Desiccator Options	6", 10", 12" diameter (specify when ordering)
Power Requirements	230V ±10% AC, 50Hz, 10W
Weight	13 Kg (Approx.)
Construction	MS body with powder coating (SS body available on request)
Warranty	1 Year
Certification	ISO 9001:2008

Included Accessories Leak Test Apparatus for Packaging Quality Control

• Main Apparatus with integrated control system
• High-efficiency vacuum pump
• Polycarbonate desiccator (6", 10", or 12" as specified)
• Connecting tube for vacuum system
• Comprehensive instruction manual

Testing Applications

Pharmaceutical Industry Leak Test Apparatus for Packaging Quality Control

• Blister Packs - Ensure integrity of tablet and capsule packaging
• Medicine Strips - Verify complete sealing of tablet strips
• Liquid Vials - Test for leakage in sealed liquid containers
• Sachet Packaging - Validate sealing quality for powder and liquid sachets
• Ampule Seals - Confirm hermetic sealing of glass ampules

Food Industry Leak Test Apparatus for Packaging Quality Control

• Single-Serve Sachets - Test integrity of condiment and seasoning packets
• Modified Atmosphere Packaging - Verify gas retention in sealed food containers
• Liquid Food Containers - Ensure leak-proof sealing for liquid products
• Vacuum-Sealed Products - Validate vacuum integrity in packaged foods
• Flexible Pouches - Test seal strength and integrity

Chemical Industry Leak Test Apparatus for Packaging Quality Control

• Sample Vials - Verify containment of sensitive chemical compounds
• Reagent Packaging - Ensure proper sealing of chemical reagents
• Small-Volume Containers - Test integrity of specialty chemical packaging
• Industrial Sachets - Validate sealing of single-use chemical products

How It Works: Dual Testing Methodology

Vacuum Integrity Testing Leak Test Apparatus for Packaging Quality Control

The Leak Test Apparatus employs vacuum technology to simulate extreme conditions that packaging may encounter during transportation, storage, and handling:

1. Sample Placement - Test samples are placed inside the polycarbonate desiccator housing
2. Vacuum Generation - The compact vacuum pump creates a controlled vacuum environment (up to 22" of Hg)
3. Timed Hold Period - The vacuum is maintained for a programmable period (15-9999 seconds)
4. Visual Inspection - Properly sealed packages maintain their shape, while compromised seals show inflation or deformation

Dye Penetration Testing Leak Test Apparatus for Packaging Quality Control

For enhanced detection capabilities, the apparatus can be used with colored dye solution (typically Methylene Blue):

1. Solution Preparation - Samples are immersed in a colored dye solution within the desiccator
2. Vacuum Application - Vacuum force is applied, creating pressure differentials across package seals
3. Controlled Release - When vacuum is released, the pressure change forces dye through any existing leaks
4. Visual Confirmation - Compromised packages show dye penetration, staining the internal contents

This dual approach provides comprehensive leak detection that identifies even microscopic defects in packaging seals that might not be visible through standard inspection methods.

Key Benefits for Quality Control

Enhanced Product Stability & Safety Leak Test Apparatus for Packaging Quality Control

By identifying packaging defects before products reach consumers, the Leak Test Apparatus helps ensure:

• Extended product shelf life through confirmed packaging integrity
• Protection against moisture ingress that could compromise product stability
• Prevention of contamination through microscopic seal breaches
• Maintained sterility for sensitive medical products
• Reduced risk of oxygen exposure for sensitive compounds

Regulatory Compliance Leak Test Apparatus for Packaging Quality Control

The Leak Test Apparatus supports compliance with various industry standards and regulations:

• Pharmaceutical packaging integrity testing requirements
• Food safety packaging validation protocols
• Quality management system documentation requirements
• GMP (Good Manufacturing Practice) compliance
• Product stability testing documentation

Production Efficiency Leak Test Apparatus for Packaging Quality Control

Regular leak testing provides valuable feedback for packaging processes:

• Early identification of sealing equipment issues
• Validation of packaging material compatibility
• Optimization of sealing parameters (temperature, pressure, dwell time)
• Reduction in product wastage due to packaging failures
• Data collection for continuous process improvement

Operating Instructions Leak Test Apparatus for Packaging Quality Control

1. Setup - Connect the vacuum pump to the main apparatus using the provided tube
2. Sample Preparation - Place test samples inside the polycarbonate desiccator
3. Parameter Setting - Program the desired hold time using the soft touch keys
4. Vacuum Creation - Activate the vacuum pump to generate the required vacuum level
5. Monitoring - Observe the vacuum gauge to confirm proper vacuum development
6. Testing Period - Allow the system to maintain vacuum for the programmed duration
7. Vacuum Release - Release the vacuum manually after the test period
8. Inspection - Examine samples for shape deformation (vacuum test) or dye penetration (dye test)
9. Documentation - Record test results for quality control records

Ordering Information Leak Test Apparatus for Packaging Quality Control

When ordering the Leak Test Apparatus, please specify: Leak Test Apparatus for Packaging Quality Control

• Desiccator Size - Choose from 6", 10", or 12" diameter options based on your testing volume requirements
• Housing Material - Standard MS body with powder coating is provided; SS (stainless steel) body is available upon request
• Additional Accessories - Optional accessories or spare parts if required

Maintenance Recommendations Leak Test Apparatus for Packaging Quality Control

• Regular Cleaning - Keep the desiccator clean and free from dye residue after each dye penetration test
• Vacuum Pump Care - Follow manufacturer's recommendations for vacuum pump maintenance
• Seal Inspection - Periodically check desiccator seals for wear and replace if necessary
• Calibration - Verify vacuum gauge accuracy with calibrated reference standard annually
• Connection Check - Regularly inspect vacuum connections for leaks or damage

About Electronics India Leak Test Apparatus for Packaging Quality Control

Electronics India is an ISO 9001:2008 certified manufacturer of precision laboratory and testing equipment. With a comprehensive product range that includes spectrophotometers, flame photometers, pH meters, and various testing apparatus, Electronics India has established a reputation for delivering reliable, high-quality instruments for laboratory, industrial, and educational applications. The company's commitment to quality is demonstrated through their ISO certification and comprehensive warranty coverage. Electronics India continues to develop innovative solutions for analytical testing needs across pharmaceutical, food, educational, and industrial sectors.

Additional Products in the Electronics India Range

• Spectrophotometers (Single and Double Beam UV/VIS)
• Semi Auto Analyzers
• Flame Photometers
• pH, Conductivity, TDS, DO, and Salinity Meters
• Dissolution and Disintegration Test Apparatus
• Friability Apparatus
• Microscopes (Student, Binocular, Medical, Co-Axial)
• Water & Soil Analysis Kits
• Portable Testing Equipment

FAQ: Leak Test Apparatus for Packaging Quality Control

What types of packaging can be tested with this apparatus?

The Leak Test Apparatus is designed to test a wide range of packaging types, including blister packs, strips, sachets, small bottles, ampules, and other sealed containers used in pharmaceutical, food, and chemical industries.

What is the significance of the programmable hold time?

Different packaging materials and products require varying testing durations to effectively evaluate seal integrity. The programmable hold time (15-9999 seconds) allows users to customize the test protocol based on specific product requirements, regulatory standards, or validation protocols.

How does the dye penetration test work?

In the dye penetration test, samples are immersed in a colored solution (typically Methylene Blue) within the desiccator. When vacuum is applied and then released, any breaches in packaging seals will allow the dye to penetrate, staining the contents and providing clear visual evidence of leakage.

Is this equipment compliant with pharmaceutical testing standards?

Yes, the Leak Test Apparatus is designed to support compliance with various pharmaceutical packaging integrity testing requirements. The ISO 9001:2008 certification ensures the equipment itself is manufactured under strict quality standards.

What power supply is required?

The apparatus requires a standard 230V ±10% AC, 50Hz power supply with minimal power consumption of only 10W.

Summary Leak Test Apparatus for Packaging Quality Control

The Leak Test Apparatus by Electronics India provides a reliable, user-friendly solution for packaging integrity testing across pharmaceutical, food, and chemical industries. With its microcontroller-based design, programmable hold time, and dual testing methodology, it delivers comprehensive leak detection capabilities that help ensure product safety, stability, and regulatory compliance. The apparatus combines precision vacuum technology with user-friendly operation, featuring a bright LED display, soft-touch controls, and multiple desiccator size options to accommodate various testing needs. As an ISO 9001:2008 certified product with a one-year warranty, it represents a quality investment in packaging quality control and product integrity assurance. Whether testing blister packs, strips, sachets, or other sealed containers, this versatile apparatus provides the reliable performance needed to identify packaging defects before they impact product quality or consumer safety. Its dual testing approach—combining vacuum integrity testing with optional dye penetration—offers comprehensive leak detection capabilities that validate packaging processes and support continuous quality improvement.